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SECTION 10: COMMISSIONING
43 of 85
Figure 18: Gas-Fired Heater Control Box Sequence
10.3 Commissioning the Two-Stage (High/Low)
Burner (gas heaters)
High/Low burners have additional specific
requirements. Follow the bu rner manufacturer's
instructions and the data provided on Page 11,
Section 4.4 through Page 14, Section 4.8.
10.3.1 Set Gas Rate
1. S witch off and refit the main gas valve plug
(removed earlier to allow the main gas valve to
operate).
2. Switch on again and allow the burner to fire and
to settle for a few minutes.
3. Adjust the main gas burner pressure to the
value given in the relevant Data Table for the
model concerned using the Main Gas Regula-
tor (accessed under the s
wivel cover).
The results of setting the gas flow rate by using
burner pressure only can lead to quite wide
variations in heat input due to the nature of the
burners used.
NOTE: If the correct burner pressure cannot be
reached, then check the inlet pressure to the valve,
with the burner firing. See Technical Data Tables on
Page 11, Section 4.5 for inlet pressure requirements.
Do not continue to adjust the regulator if the
pressure is not changing.
If the inlet pressure is too low to allow the correct
burner pressure setting, then the gas inlet pressure
must be corrected before completing the
commissioning.
10.3.2 Check Gas Rate
It is important to check that the gas rate set during
the commissioning is within ± 5% of the required
flow rate.
This may be achieved by checking the gas flow to
the heater
wherever possible by using the gas meter
and timing the flow through the meter. The results
should be compared with the required flow rate for
the model given in the Data Tables, adjusting the
burner pressure to correct for any error. Checking
the gas rate must be carried out with all other
appliances including any pilots, turned off.
1. A ft e r b urner pressure adjustment, allow the
heater to operate for at least 15 minutes and
then re-check settings.
2. Remove the manometer and refit all covers to
the valve and tighten the screw of the outlet
pressure tap.
3. Check gas flow rate at gas meter.
10.3.3 Control - Gas-Fired Heaters
For High/Low, follow the general sequence as
described below and also have extra functional
stages related to air damper positions. Refer to the
burner manufacturers instru
ctions for further detail.
Gas burners have two pressure switches; One is
configured to cover combustion air and reaction to
increases in combustion chamber pressure. The
second pressure switch is used for monitoring
incoming gas supply pressure.
10.3.4 Description of Gas-Fired Heater Control
The gas-fired burner fitted to all cabinet heaters is
controlled by a full sequence plug-in control. This
Always disconnect the power supply before installing or removing the control unit. Do not
attempt to open or carry out repairs on the control unit.
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